The forecast called for rain last Thursday night. It's what could have raining from the headliner of the 1940 Chevy Wheels of Dreams project car that had me holding my breath. "They can sometimes rain down a pile of mouse droppings," said Lloyd Gering, as I assisted him with the removal of the Chevy's headliner fabric and door panels. Gering, who has 27 years of automotive upholstery experience, graciously volunteered his services for the interior makeover of the Wheels of Dreams Chevy, which will be raffled off next year for the good of The Rainbow Society.
For Gering, the initial stages of learning the automotive side of the upholstery trade were somewhat unofficial. "The course was supposed to be furniture only," said Gering, who learned his craft at Red River College. "Our instructor would always let us work on automotive stuff." Folks in the automotive restoration community might recognize Gering from his work at the former Garry's Upholstery shop on Main Street. The Art Of The Stitch has always been a part-time gig for Gering, who is currently gearing up for seasonal seat refreshing for snowmobile customers. You need only glance inside the cozy confines of his '69 Chevy Nova SS to appreciate his expertise.
The headliners on most modern vehicles have switched to a collection of pre-formed padded materials, designed to be form-fitted to the inside of the vehicle roof. It wasn't that long ago that this interior finisher was constructed out of various fabrics, suspended tautly by a series of metal rods, commonly known as bows. The bows slide into fabric sleeves on the inner side of the headliner fabric. "The sleeves have to be cut to the correct proportion," said Gering. "This is so you can slide the material on the bows, without it binding." The bows on the Chevy are unique, in that a few of them are actually securely fastened to the inner metalwork by screws, instead of relying on just spring tension.
Speaking of fastening, the Chevy's door panels are held onto the doors by Super-Pointy staple prongs. (I've got the cuts to prove it.) The edges of the headliner, which would normally be hidden by the interior trim, are affixed with some form of nail. "They used a lot of nails in those days," said Gering. The original headliner material from the '40 will be used to produce a new swatch, serving as the template. It's important to keep the bows in the proper order when performing a dismantle. Their respective positions determine the overall shape of the headliner. The Wheels of Dreams team is currently searching for an upholstery materials supplier, which should be confirmed shortly.